Kia Picanto: Clutch System
Kia Picanto JA 2017-2024 Service & Repair Manual / Clutch System
Specifications
| Specifications |
|
Items
|
Specifications
| |
| Clutch operation method |
Kappa 1.0 MPI / FFV, Kappa 1.2 MPI : Cable type | |
|
Kappa 1.0 T-GDI : Hydraulic type | ||
| Clutch cover | Type | Diaphragm spring strap |
| Clutch disc Type | Type | Single dry with diaphragm |
| Facing diameter (Outer × inner) |
Kappa 1.0 MPI / FFV : Ø180 ± 1 × Ø125 + 1 mm ( Ø7.0866±0.0394 × Ø4.9213+0.0394 in) | |
|
Kappa 1.0 T-GDI : Ø225 ± 1 × Ø155 + 0.8 mm ( Ø8.8583±0.0394 × Ø6.1024+0.0315 in.) | ||
|
Kappa 1.2 MPI : Ø190 ± 1 × Ø130 + 0.8 mm ( Ø7.4803 ± 0.0394 × Ø5.1181+0.0394 in) | ||
| Clutch disc thickness [When free] |
Kappa 1.0 MPI / FFV, Kappa 1.0 T-GDI :
Ø8.1 ± 0.3 mm (0.3189 ± 0.0118 in.) | |
|
Kappa 1.2 MPI :
Ø7.9 ± 0.3 mm (0.3110 ± 0.0118 in.) | ||
| 1.1 mm (0.0433 in.) | ||
Service Standard
|
Item
|
Specification
|
| Clutch disc rivet depth | 0.3 mm (0.0118 in.) |
Tightening Torques
|
Item
|
N·m
|
kgf·m
|
lb·ft
|
| Clutch pedal mounting nut | 9.8 - 14.7 | 1.0 - 1.5 | 7.2 - 10.8 |
| Ignition lock & clutch switch mounting bolt | 2.0 - 3.9 | 0.2 - 0.4 | 1.4 - 2.9 |
| Clutch cover mounting bolt | 14.7 - 21.6 | 1.5 - 2.2 | 10.8 - 15.9 |
| Clutch tube bracket mounting bolt | 9.8 - 14.7 | 1.0 - 1.5 | 7.2 - 10.8 |
| Clutch release cylinder bleed plug (Kappa 1.0 T-GDI only) | 6.8 - 9.8 | 0.7 - 1.0 | 5.0 - 7.2 |
| Clutch release cylinder mounting bolt (Kappa 1.0 T-GDI only) | 14.7 - 21.6 | 1.5 - 2.2 | 10.8 - 15.9 |
Lubricants
|
Items
|
Specified lubricants
|
Quantity
|
| Clutch release cylinder assembly | Brake fluid DOT 3 or DOT 4 | As required |
| Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | |
| Input shaft spline | CASMOLY L9508 | 0.2 g |
| Release bearing & Fork | 0.3 - 0.5 g | |
| Release Fork & Fulcrum | 0.5 - 1.0 g | |
| Release Cylinder & Fork | 0.4 - 0.8 g | |
| Clutch Release Bearing & Clutch Housing | 0.5 - 1.0 g |
Special service tools
| Special Service Tools |
|
Tool Name / Number
|
Illustration
|
Description
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| Clutch disc guide 09411-1P000 |
| Installation of the clutch disc. |
Troubleshooting
| Troubleshooting |
|
Symptom
|
Suspected Area
|
Remedy
|
| Clutch grabs/chatters | Engine mounting (Loose) | Tighten the engine mounting. |
| Clutch disc assembly (Excessive runout) | Inspect the clutch disc. | |
| Clutch disc assembly (Oily) | Inspect the clutch disc. | |
| Clutch disc assembly (Worn out) | Replace the clutch disc. | |
| Clutch disc torsion spring (Damaged) | Replace the clutch disc. | |
| Clutch disc assembly (Glazed) | Inspect the clutch disc. | |
| Diaphragm spring (Out of alignment) | Replace the clutch disc. | |
| Clutch pedal spongy | Master cylinder (Damaged) | Replace the master cylinder. |
| Clutch noisy | Clutch release bearing assembly (Worn, dirty or damaged) | Repair or replace to release bearing. |
| Clutch slips | Clutch disc assembly (Oily) | Inspect the clutch disc. |
| Clutch disc assembly (Worn out) | Replace the clutch disc. | |
| Diaphragm spring (Damaged) | Replace the clutch disc. | |
| Pressure plate (Distorted) | Replace the clutch disc. | |
| Flywheel (Distorted) | Replace the flywheel. | |
| Clutch does not disengage | Master cylinder (Damaged) | Replace the master cylinder. |
| Clutch disc assembly (Out of line) | Replace the clutch disc. | |
| Clutch disc assembly (Excessive runout) | Replace the clutch disc. | |
| Clutch disc assembly (Lining broken) | Replace the clutch disc. | |
| Clutch disc assembly (Dirty or burned) | Repair or replace to release bearing. | |
| Clutch disc assembly (Oily) | Inspect the clutch disc. | |
| Clutch disc assembly (Lack of spline grease) | Apply the grease to spline. |
High Pressure Fuel Pump
Specifications
Specification
Items
Specification
High Pressure Fuel Line bar 20 - 200 MPa 2 - 20 kgf/cm² 20.4 - 203.9 psi ...
Clutch System
...
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